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WWII era steam turbine used for ship propulsion. |
A turbine is a rotary engine that extracts energy from a fluid flow. Claude
Burdin coined the term from the Latin turbinis, or vortex, during an 1828
engineering competition. The simplest turbines have one moving part, a
rotor-blade assembly. Moving fluid acts on theblades to spin them and impart
energy to the rotor. Early turbine examples are windmills and water
wheels.
A turbine operating in reverse is called a compressor or
Turbopump.
Gas, steam, and water turbines usually have a casing around
the blades that focuses and controls the fluid. The casing and blades may have
variable geometry that allow efficient operation for a range of fluid flow
conditions.
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Gas Turbine |
Theory of operation
A working fluid contains potential
energy (pressure head) and kinetic energy (velocity head). The fluid may be
compressible or non-compressible. Several physical principles are employed by
turbines to collect this energy;
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Silicon nitride turbine wheel for use in small turbogenerators |
Impulse turbines change the direction of flow of a high velocity fluid jet.
The resulting impulse spins the turbine and leaves the fluid flow with
diminished kinetic energy. There is no pressure change of the fluid in the
turbine blades. Pressure head is changed to velocity head by accelerating the
fluid with a nozzle, prior to hitting the turbine blades. Pelton wheels and de
Laval turbines use this concept. Impulse turbines do not require a pressure
casement around the runner, since the fluid jet is prepared by a nozzle prior to
hitting the turbine. Newton's second law describes the transfer of energy for
impulse turbines.
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Reaction turbines develop torque by reacting to the fluid's pressure or
weight. The pressure of the fluid changes as it passes through the turbine. A
pressure casement is needed to contain the working fluid as it acts on the
turbine runner, or the turbine must be fully immersed in the fluid flow (wind
turbines). The casing contains and directs the working fluid, and for water
turbines, maintains suction imparted by the draft tube. Francis turbines and
most steam turbines use this concept. For compressible working fluids, multiple
turbine stages may by used to efficiently harness the expanding gas. Newton's
third law describes the transfer of energy for reaction turbines.
Turbine
designs will use both these concepts to varying degrees whenever possible. Wind
turbines use a foil to generate lift from the moving fluid and impart it to the
rotor (this is a form of reaction), they also gain some energy from the impulse
of the wind, by deflecting it at an angle. Crossflow turbines are designed as an
impulse machine, with a nozzle, but in low head applications maintain some
efficiency through reaction, like a traditional water wheel.
Classical
turbine design methods were developed in the mid 19th century. Vector analysis
related the fluid flow with turbine shape and rotation. Graphical calculation
methods were used at first. Formulas for the basic dimensions of turbine parts
are well documented, and a highly efficient machine can be reliably designed for
any fluid flow condition. Some of the calculations are empirical 'rule of thumb'
formulae, and others are based on classical mechanics. As with most engineering
calculations, simplifying assumptions were made.
Modern turbine design
carries the calculations further. Computational fluid dynamics dispenses with
many of the simplifying assumptions used to derive classical formulas, and
computer software facilitates optimization. These tools have led to steady
improvements in turbine design over the last forty years.
The primary
numerical classification of a turbine is its specific speed. This number
describes the speed of the turbine at its maximum efficiency with respect to the
power and flow rate. The specific speed is derived to be independent of turbine
size. Given the fluid flow conditions and the desired shaft output speed, the
specific speed can be calculated and an appropriate turbine design
selected.
The specific speed, along with some fundamental formulas can be
used to reliably scale an existing design of known performance to a new size
with corresponding performance.
Off-design performance is normally
displayed as a turbine map or characteristic.
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Types of turbines
* Steam turbine
* Gas turbine
engines are sometimes referred to as turbine engines. Such engines usually
feature a compressor, combustor, nozzle, etc, in addition to one or more
turbines.
* Water turbine
* Wind turbine
Water and Wind turbines
have a thermodynamic cycle that is part of weather.
Uses of
turbines
Almost all electrical power on Earth is produced with a
turbine of some type, the exceptions being solar panels and fuel cells. All jet
engines rely on turbines to supply mechanical work from their fuel, as do all
nuclear warships and power plants.
Turbines are often part of a larger
machine. A Gas turbine, for example, may refer to an internal combustion machine
that contains a turbine, compressor, combustor, and alternator.
Piston
engines, especially for aircraft, can use a turbine powered by their exhaust to
drive an intake compressor, a configuration known as a turbocharger (turbine
supercharger) or colloquially as a "turbo".
Turbines can have incredible
power density (with respect to volume and weight). This is because of their
ability to operate at very high speeds. The Space Shuttle fuel pump turbine, for
example, is slightly larger than an automobile engine and produces 25,000 hp (19
MW).